FLASH STEAM RECOVERY

FLASH STEAM RECOVERY

  • Thursday, Day 12/02/2026
  • When the pressure of saturated condensate is reduced, a portion of the liquid “flashes” to low-pressure steam. Depending on the pressures up stream, the flash steam contains normally 3% to 50% of the energy content of the original condensate. Almost cases, condensate receivers the flashing steam is vented to atmosphere and its energy content lost. 

     

    Typical popular case

    Proposal recovery solution

    These-energy possibility recovered with flash vapor recovery by using a plate heat exchanger installed in the vent pipe.

     

    Example:

    Tank vent to atmostphare with pipe Ø114, estimated steam vent out from condensate tank 184 kg/hr @ 0.1 barg (equivalent 202 kg/hr @ 7 barg saturated steam from boiler)

    Steam cost 30.5 $ / ton (equivalent 700,000 VND/ ton) → 0.0305 $/kg (equivalent 700 VND/ kg)

    Saving $= 0.0305 x 202 = 6.161 $/hr

    Day Saving = 6.161 x 24 (hr) = 147.864 $/day

    Month Saving = 147.864 x 30 (day) = 4,435.92 $/month

    Year Saving = 4,435.92 x 12 (day) = 53,231.04 $/year (equivalent 1,277,544,960 VND/year)

     

    Benefits of our Technology

     - Reduced CO2 + Carbon emissions

     - Increasing energy efficient use in plant

     - Energy recovery from latent heat process

     - Eliminate remaining flash steam energy loss

     - Water recovery from condensate

     - Stop moisture damage to the roofing structure

     - Water and chemical treatment savings

     - Improved cash flow

     

    Products application: plate heat exchanger

     

                                                                        CF20                                                               CF30                                                                 CF40                                                                       CF317

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